Disc-type sealing machine

The disc sealing machine is a fully automatic rotary packaging device designed for efficient filling and sealing of cups, bowls, and boxes. This equipment adopts a multi-station continuous operation mode, integrating filling, capping, and sealing into one unit. It is widely used in production lines for liquid, semi-liquid, and powdered products such as instant noodles, sauces, dairy products, soy powder, jelly, ice cream, fruit juices, milk tea, and yogurt. Its core value lies in significantly improving packaging efficiency and consistency through automation technology, meeting the stringent requirements of modern food, beverage, and dairy industries for hygiene, efficiency, and packaging aesthetics.

Core Advantages:

Superior Operating Efficiency
High-Speed ​​Continuous Operation: The rotating disc design supports simultaneous operation of multiple stations, automating the entire process from cup loading, filling, sealing, to cup dispensing, significantly increasing production capacity. For example, packaging speeds for certain models can reach 2400 cups per hour, ensuring that large-volume production needs are met.

Precise Filling Control: Equipped with a precision filling system, filling accuracy reaches 0.2 grams, effectively reducing material waste and ensuring consistent product specifications.

Flexible Applicability and Stability
Wide Material Compatibility: Suitable for packaging various forms of materials such as liquids, pastes, and powders, covering industries such as food, cosmetics, and pharmaceuticals. The equipment can handle containers of different materials such as plastic and paper, adapting to diverse production scenarios.

Quick Mold Changeover: Adopting a modular design, the detachable molds allow for rapid switching within ten minutes, supporting the co-production of multiple products and improving equipment utilization.

Accurate and Stable Cap Placement: An automatic single-cap placement device designed for products such as instant noodles and fresh milk ensures error-free sealing and a smooth, aesthetically pleasing seal.

Advanced Intelligent Control

PLC and Touchscreen Integration: Using a PLC (such as the FL8 series) as the main control unit, paired with a capacitive touchscreen (such as the F110C model), it enables intuitive parameter setting and precise control, simplifying the operation process.

Servo Drive System: Employing multiple servo drives (such as the FV3 series) to drive direct drive motors and rotary motors respectively, ensuring accurate positioning and smooth operation.

 

Technical Specifications
Specifications:
Packaging Speed: 1200-2400 cups/hour (depending on specific model)
Motor Power: 750W (standard configuration)
Heating Power: 1-1.5kW (adjustable)
Power Supply: 380V/50HZ (220V customization available)
Air Pressure: 0.5-0.85MPa
Filling Accuracy: 0.2g (precision model)
Temperature Control: Constant temperature heat sealing; temperature can be freely adjusted to adapt to different sealing materials.

 

Application Scenarios:

Disc-type sealing machines are an ideal choice for efficient production line integration, particularly suitable for:
Beverage shops and central kitchens: Providing rapid filling and sealing for milk tea, yogurt, soy milk, etc., supporting flexible small-batch, multi-category production.

Food processing enterprises: Used for automated packaging of products such as jelly, sauces, and ice cream, improving overall production line efficiency.

New product development and pilot production: With its quick mold change and precise filling characteristics, it has become a common piece of equipment in R&D laboratories and pilot production bases.